Your Location:
Home > Case > Metallurgical Equipment > Control system of super large disc winding machine of a precision copper tube company
Control system of super large disc winding machine of a precision copper tube company
Customer Pain Points
Low control accuracy, reduced waste costs and energy consumption
Industry
Metallurgical equipment
Device Type
Copper strip forming machine production line
HDIC Service
Control cabinet customization
Reach us via WhatsApp or call the sales number 86 15890014682
Customer Needs
Core control functions
High-precision tension control to avoid problems such as uneven coil tightness and edge warping caused by tension fluctuations
Automatic centering control
The deviation of the coil will cause edge damage or uneven winding, resulting in a high scrap rate, so it is necessary to ensure the correction effect during high-speed operation.
Energy saving and load optimization
The large inertia winder has high energy consumption when starting and stopping. The braking energy is fed back to the power grid through the inverter and energy feedback unit. It automatically reduces speed when lightly loaded to reduce no-load loss.
Data traceability and remote operation and maintenance
Store complete production data, track product process parameters, and support remote diagnosis. Realize real-time monitoring and fault warning on mobile phone/PC
Solutions and Implementation
Customized solution design
The control system of the super-large bulk coiler is used to control the induction heating, annealing cooling and coiling of copper tubes. The drive speed control system based on PLC can synchronize the speed of multiple transmission points. The production formula is set on the HMI to read a variety of product data. The heating curve can be set at multiple points on the HMI and displayed intuitively. The flying shear is responsible for the fixed-length shearing of the waste; the wiring position is automatically generated by the CAM curve; each initial position can be set.
Annealing and auxiliary systems are controlled by CPU1513-1PN;
The winding system is controlled by the motion controller SIMOTION D435-2DP.
Installation and Debugging
On-site commissioning:72 hours of load test to ensure that heating and cooling control meet the standards Training services:Provide PLC programming, HMI operation, and troubleshooting manuals
After-sales support
Remote Diagnosis:5G/4G real-time backhaul operation data, expert team online analysis Spare parts supply:Safety relays can be selected according to customer needs.
Customer Feedback
“It integrates the previous online annealing system and rewinding system, and realizes the production of super-large packaging tube coils. The maximum production speed can reach 200 meters/minute.”
