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Press Equipment

Huadong Industry Control has a high market share and a good reputation in the superhard materials industry, and has established long-lasting and efficient cooperation with many outstanding companies in the industry.
Program Overview

With the rapid development of the market economy, customers need to gradually improve, upgrade and innovate the mechanical system, hydraulic system and electronic control system of press equipment. This is mainly reflected in computer control technology, PLC control technology, voltage and power control technology, measurement and sensing technology, etc.

As a professional industrial control technology company, Huadong Industrial Control integrates solution, system design, intelligent manufacturing, on-site commissioning and after-sales service, and is a leading brand in the industry. In terms of press control technology, it is even ahead of the industry. For six-sided top presses, hydraulic presses, hydraulic presses, test presses and other equipment, there are a complete set of electrical control solutions and successful cases.

Technical Advantages

High-precision pressure control

It adopts closed-loop PID + fuzzy adaptive algorithm to adjust the pressure output in real time, with a control accuracy of ±0.5%FS (full scale), supporting a wide range of adjustment from 0.1MPa to 100MPa to ensure the stability of the molding process.
01

Industrial-grade reliability

Key components are industrial-grade devices from Schneider/Siemens, with protection level IP54 (dustproof and waterproof), operating temperature -20℃~60℃, humidity 95%RH without condensation, meeting 24/7 continuous production needs.
02

Intelligent energy-saving control

Based on dynamic load matching technology, it automatically adjusts motor power and reduces no-load losses. The measured energy saving efficiency reaches 15%~30% (in line with ISO 50001 standards), and supports visual analysis of energy consumption data.
03

Multi-protocol compatibility

Built-in multi-protocol gateway, seamless connection to PLC (Siemens, Mitsubishi, Omron, etc.), robots and MES systems, the compatibility of transformation projects reaches more than 90%, reducing equipment upgrade costs.
04

Modular expansion

It adopts standardized I/O interface (16DI/16DO+4AI/4AO) and reserves RS485/CAN bus expansion slot, which can quickly integrate intelligent units such as visual inspection (such as Halcon) and robotic arm loading and unloading.
05

Fault self-diagnosis and predictive maintenance

Equipped with a real-time monitoring system to collect key parameters such as current, pressure, and temperature, the AI ​​algorithm predicts faults such as bearing wear/hydraulic leakage (accuracy ≥ 95%), reducing unplanned downtime by more than 30%.
06
Application Scenario
Control equipment Technical features
Forging machine electrical control cabinet Using Siemens 1500 series PLC, TP1500 series HMI, powerful functions, convenient operation, the system has reached the domestic advanced level
Top press electrical control cabinet Can be customized to control multiple hosts, to achieve pressure , high-precision curve control of temperature
Electrical control cabinet for hydraulic press The system can be configured with multiple punching modes, and the equipment parameters can be switched by selecting the recipe data of different modes
Electrical control cabinet for hydraulic press The system integrates high-precision pressure sensors and PID closed-loop control to ensure stable punching pressure; the flow of hydraulic pump is adjusted by frequency converter or servo drive to match different material thickness and punching speed requirements.
Electrical control cabinet for test press Ensure the accuracy and safety of the test press under high pressure and long-term operation, monitor and record pressure, time, leakage rate and other data in real time, and support CSV/Excel export

Customization

On-site investigation, technical communication, and confirmation of electrical control requirements
Drawing design, configuration optimization and solution cost reduction.

Other Application Industries

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