Your Location:
Home > Case > Mining Equipment > 1450m belt conveyor frequency conversion drive system of a heavy equipment company in Jiaozuo City
1450m belt conveyor frequency conversion drive system of a heavy equipment company in Jiaozuo City
Customer Pain Points
Low efficiency, insufficient precision, potential safety hazards, high maintenance costs
Industry
Mining Equipment
Device Type
Conveying Equipment
HDIC Service
Control cabinet customization
Reach us via WhatsApp or call the sales number 86 15890014682
Customer Needs
Core control functions
Intelligent start-stop control:
S-curve soft start/stop (reduces mechanical shock and extends belt life by more than 30%)
Multi-machine linkage:
Supports master-slave control, with up to 32 belt conveyors running synchronously (speed synchronization error ≤ ±0.2%)
Load Balancing:
Dynamically adjust motor power, saving 10%~20% energy (based on real-time current detection)
Safety protection function
Fault detection:
Real-time monitoring of slippage, deviation, tearing and blockage (detection accuracy ≥ 99%)
Emergency Braking:
Mechanical brake + inverter DC braking, braking distance ≤ 5% of rated speed
Intelligent operation and maintenance function
Predictive Maintenance
Intelligent algorithms analyze motor vibration and temperature trends, and warn of bearing failures in advance (accuracy ≥ 90%)
Energy management
Energy measurement (±1% accuracy), energy efficiency report generation, and optimized operation strategy
Solutions and Implementation
Customized solution design
Working condition analysis:Customized control strategy based on conveying capacity (800~3000t/h), belt speed (0.5~3.15m/s), slope (0°~25°) Simulation verification:MATLAB/Simulink simulates load impact and optimizes PID parameters
Installation and Debugging
On-site commissioning:72 hours of load test to ensure that speed and tension control meet the standards Training services:Provide PLC programming, HMI operation, and troubleshooting manuals
"After the automation control system was put into operation, production efficiency and quality stability far exceeded expectations. The maintenance team used the predictive module to solve many potential failures in advance, truly achieving cost reduction and efficiency improvement."
